Die casting machine with electric mold clamping function “DC1100R-E”
Mold clamping time is reduced by adopting a toggle mechanism driven by an electric servo motor. Stable operation by high response and precise position control compared with hydraulic mold clamping. Simultaneous operation of electric clamping and hydraulic actuator realizes high cycle.
The injection mechanism adopts a piston control system newly developed in the small-and medium-sized R series to shorten the adjustment time.
Stable pressure intensifying injection by installing an accumulator as standard as a conventional large-sized machine.
Die casting machine with electric mold clamping function “DC1300R-E”
The injection mechanism is equipped with the same large-capacity servo as the high-grade model.
By adopting the wide template as the standard for the die plate, it is also possible to handle large molds!
Injection mechanism
Peripheral part of the die plate
Features of the Die Casting Machine “DC1100/1300R-E”
The world’s first full-scale electrified large die casting machine We aim to realize “new 3S” based on the abundant know-how cultivated in small to medium-sized machines.
Reduced cycle times
Cycle comparison
With the use of an electric mold clamping system
At the same time that the mold opens, the medium action is possible.
Splay action and clamping action can be interlocked to shorten the spray time. (Option)
Environmental consideration
※Calculated as 0.472 kilograms of CO₂ in 1kWh(this figure is not a guaranteed value in the trial calculations)
Saving space
The frame is shortened by decreasing the capacity for the frame tank. Space saving is achieved by placing a hydraulic motor on the side of the frame.
◇DC1100R-E can be introduced into 800 ton-class space
◇DC1300R-E can be introduced into the 1250 ton-class space
Control device TOSCAST-999
In the R series, all largest models were equipped with the control device (TOSCAST-999) as the standard. The large screen improves the operator’s maintenance and management environment.
Pressure boost control can be selected from position/speed/pressure. Compared with the conventional position-based start control, the new control system has been developed to start the intensification always at the same timing even with the ladling volume variation. It is effective in case of higher fast shot speeds and/or using the slowdown control.
Multilingual support and input regulation management are possible, and global production management can be streamlined.
In addition, Shibaura Machine’s original fault diagnostic function is equipped with the standard, and dPAQET (optional) will contribute to the improvement of maintenance and productivity.
Sensing cooling specifications (Option)
Equipped with a controllable solenoid valve at two inlets on the water supply side of the standard cooling specification and a flow meter at the drainage side enables temperature control of the mold, thus stabilizing product quality.
Main specification of the Die Casting Machine “DC1100/1300R-E”
Specification Numbers
Dimensions①
Dimensions②
Standard and Optional List of the Die Casting Machine “DC1100/1300R-E”
